Heavy Earth Moving Diesel Engine Systems: Electronics Operation & Troubleshooting

Program overview

This course introduces the participants to Caterpillar/Komatsu/JCB/Volvo/Terex (Earth Moving Equipment) Diesel Engine Application Systems Electronics Operation &Troubleshooting

For Whom:

This program is designed for Diesel Engine Technician, workshop supervisors, field service engineers, preventive maintenance technicians and equipment maintenance advisors. Facility managers can equally benefit from this program.

Learning Objectives

At the end of this program, participants will be able to:

• list the basic components of an Engine Control System of a Caterpillar electronic engine and describe their functions;
• describe the interaction among the basic components of the Caterpillar Electronic Engine Control System;
• explain the function and operation of the Electronic Modular Control Panel (EMCP);
• identify the various buttons of the EMCP and list their functions;
• prepare Equipment for Preventive Maintenance under normal procedures and steps;
• explain the basic structure of a diesel engine and its operating principles;
• list the Fuel System components and describe their functions;
• describe the operating principles of the Fuel System;
• list the Air Intake and Exhaust System components and describe their functions;
• describe the operating principles of the Air Intake and Exhaust System;
• list the Lubrication System components and describe their functions;
• describe the operating principles of the Lubrication System;
• list the Cooling System components and describe their functions; and
• describe the principles of operation of the Cooling System.

Course outline:

Day 1

• Basic components of an Engine Control System of a Caterpillar/Komatsu/JCB/Volvo/Terex (Earth Moving Equipment) electronic engine and their functions.
• Systematic Diagnostic Troubleshooting Procedures and steps on Electronic Diesel Engine
• Electrical Starting Components Troubleshooting Flow Chat

Day 2

• Fuel System components and Troubleshooting

Flow Chat

• Air Intake and Exhaust System components

and Troubleshooting Flow Chat

• Lubrication System components and

Troubleshooting Flow Chat

• Cooling System components and

Troubleshooting Flow Chat

Day 3

• Electronics Engine Case Studies
• General Course Contents Review
• Post Test

Training Methodology

Lectures, discussions, exercises, case studies, audio-visual aids will be used to reinforce these teachings/learning methods.